• DM860A Two-phase digital stepper driver
DM860A Two-phase digital stepper driver
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DM860A Two-phase digital stepper driver

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  • Product description
  • Overview
    DM860A is a digital two-phase stepper motor driver based on DSP technology, users can set the subdivision within 400~51200 and any current value within the rated current (RMS 6.0A), which can meet the application needs of most occasions.

    The driver integrates the function of automatic motor parameter identification, which can identify different specifications of 57/60/86 motors and automatically generate the optimal operating parameters to maximize the performance of the motor. The motor runs smoothly, with low vibration, low noise and high output.

     

    Characteristic
    • Adopting new 32-bit DSP technology;
    • Parameter auto-tuning function, ultra-low vibration noise;
    • 4-digit dial code, providing 16-step subdivision selection, maximum 256 subdivisions (51200 pulses/revolution);
    • Automatic halving of current at standstill;
    • Optical isolation differential signal input, pulse maximum response frequency up to 300KHz;

     

    Adapts to 86 flange 4, 6, 8-wire 2-phase stepping motors.
    • Can drive 4, 6, 8-wire two-phase stepper motors;
    • The current is easy to set and can be selected arbitrarily between 2.4-7.2 (peak);
    • With over-voltage, over-current, overheating and other protection functions;
    • Voltage input range:AC18V-80V/DC24-110V;

     

    Performance indicators

    Electrical indicators

    Describe DM865V
    Min. values Typical values Max.values Unit
    Output Current (Peak) 2.2 - 8.2 A
    Input Supply Voltage (DC) 18 - 160 VAC
    Input Supply Voltage (AC) +24 - +110 AC
    Logic Input Current 7 10 20 mA
    Pulse Frequency 0 - 200 kHz
    Insulation Resistance 500 -  

     

    Environmental indicators

    Cooling method Self-contained cooling fan to dissipate heat
    (Fan starts working when heat sink temperature exceeds 40℃)
    Operating environment Occasions for use Avoid dust, oil mist and corrosive gases as much as possible
    Temp -10℃-50℃
    Humidity 40-90%RH
    Vibration 5.9m/s2 Max
    Storage temperature -20℃-+80℃
    Weight 600g

     

     

    Control signal wiring instructions

    Function Symbolic Mean Note
    Pulse Signal PUL+ Start/stop signal positive Default pulse is valid on the falling edge; pulse width should be greater than 1.2μs for reliable response to pulse signals Input voltage range: 3.3~28V.
    PUL- Start/stop signal negative
    Direction Signal DIR+ Direction signal positive The motor's rotation direction depends on the DIR signal. When the DIR signal is floating or at a low level, the motor rotates clockwise; when the DIR signal is high, the motor rotates counterclockwise. To ensure reliable motor direction switching, the direction signal should be established at least 5μs before the pulse signal. The motor's initial running direction is related to the motor winding connections; swapping any winding pair (such as A+and A-) can change the motor's initial running direction.Input voltage range:3.3V~28V.
    DIR- Direction signal negative
    Enable Signal EN+ Enable signal positive Enable control signal: This input signal is used to enable or disable the driver output.When ENA is at a low level (or the internal optocoupler is conducting), the driver cuts off the current to all motor phases, putting the motor in a free state and ignoring step pulses.If this function is not needed, simply leave the enable signal terminal floating.Input voltage range: 3.3~28V.
    EN- Enable Signal Negative

     

    Wiring instructions for power supply and motor

    Function Symbolic Mean Note
    Power Input AC1 AC/DC Input AC Power Input:AC18V-110V
    AC2 AC/DC Input DC Power Input:DC18V-160V
    Motor Wiring A+ Stepper Motor Phase A Winding Swapping either the A+ and A- winding connections or the B+ and B- winding connections can change the motor's initial running direction.
    A-
    B+ Stepper Motor Phase B Winding
    B-

     

    Current and microstepping configuration

    An 8-bit DIP switch is used to set the subdivision, operating current, and holding current in the static state. Detailed descriptions are as follows:(The locked rotor holding current can be internally jumper-set to full current, with a default of 50%.)

     

    Current Settings
    SW1 SW2 SW3 SW4

     

    Subdivision Settings
    SW5 SW6 SW7 SW8

     

    Other Parameter Settings
    SW9 SW10 SW11 SW12

     

    Operating (Dynamic) Current Setting

    Current(peak) SW1 SW2 SW3 SW4
    2.2A ON ON ON ON
    2.6A OFF ON ON ON
    3.0A ON OFF ON ON
    3.4A OFF OFF ON ON
    3.8A ON ON OFF ON
    4.2A OFF ON OFF ON
    4.6A ON OFF OFF ON
    5.0A OFF OFF OFF ON
    5.4A ON ON ON OFF
    5.8A OFF ON ON OFF
    6.2A ON OFF ON OFF
    6.6A OFF OFF ON OFF
    7.0A ON ON OFF OFF
    7.4A OFF ON OFF OFF
    7.8A ON OFF OFF OFF
    8.2A OFF OFF OFF OFF

     

    Subdivision Settings

    Steps/Rev SW5 SW6 SW7 SW8
    400 ON ON ON ON
    800 OFF ON ON ON
    1600 ON OFF ON ON
    3200 OFF OFF ON ON
    6400 ON ON OFF ON
    12800 OFF ON OFF ON
    25600 ON OFF OFF ON
    51200 OFF OFF OFF ON
    1000 ON ON ON OFF
    2000 OFF ON ON OFF
    4000 ON OFF ON OFF
    5000 OFF OFF ON OFF
    8000 ON ON OFF OFF
    10000 OFF ON OFF OFF
    20000 ON OFF OFF OFF
    40000 OFF OFF OFF OFF

     

    Other Parameter Settings

    SW9 ON Double pulse mode CW/CCW
    OFF PUL+DIR mode
    SW10 ON Motor self-test mode, constant speed forward and reverse rotation
    OFF Normal reception of external pulses
    J10 ON PUL input pulse triggered on rising edge
    OFF PUL input pulse triggered on falling edge
    J11 ON Short pulse input filtering time
    OFF Long pulse input filtering time

    Note: J10 and J11 are implemented via PCB jumpers. When configuring, the driver casing must be opened to select using jumper caps.

     

    Driver status LED indicator

    LED codes ERROR
    Green light always on Motor running
    Green light flashing Motor stopped
    One red, one green Driver overcurrent
    Two red and one green Motor winding open circuit
    Three red and one green Driver input overvoltage
    Four red and one green Driver input undervoltage
    Five red and one green Others

     

     

     

DM860A Two-phase digital stepper driver

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